Project Proposal: Boutique Agarwood (Oud) Distillation

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Project Proposal: Boutique Agarwood (Oud) Distillation

Scale: 25 kg Raw Material Processing
1. Project Objective
To establish a specialized distillation facility focused on producing premium, artisanal Oud oil. A 25 kg batch size allows for meticulous control over the fermentation and heating cycles, ensuring the preservation of rare "top notes" that are often lost in larger industrial extractions.
2. Technical Specifications
Method: Advanced Hydro-distillation (Submerged).
Batch Cycle: 5 to 7 days (72–120 hours of continuous heating).
Raw Material State: Fine powder or "matchstick" shavings to maximize resin exposure.
3. Required Equipment & Infrastructure
Component Specification Function Distillation Still 250L - 300L Capacity (SS316) Accommodates 25kg wood + 180-200 L water. Heating System Electric Induction or Gas Provides stable, low-intensity heat (95°C – 105°C).Condenser Stainless Steel Shell & Tube Rapidly cools vapor to liquid form. Oil Separator2L Glass Clevenger-type Allows visual siphoning of the "Golden" oil layer. Pre-treatment 50L Soaking Vats For the 3-5 day pre-distillation fermentation.
4. Yield & Production Estimates
Input: 25 kg of resin-rich agarwood.
Estimated Yield (0.1% - 0.2%): 25g to 50g (approx. 2 to 4 Tolas) of pure Oud oil.
By-product: 40–50 Liters of high-quality Agarwood Hydrosol (fragrant water).
5. Operational Workflow
Preparation: Grind 25kg of wood into a uniform powder.
Maceration: Soak in mineral-free water for 5 days to soften fibers.
Distillation: Charge the 300L still and maintain a slow "simmer."
Collection: Daily harvesting of oil from the separator.
Curing: The raw oil is "sun-dried" in open vials for 48 hours to remove moisture, then aged in glass for 3 months.
6. Financial Highlights (Estimate)
Equipment Cost: Approx. $2,500 – $4,500 (₹2,00,000 – ₹3,50,000) for a professional-grade 25kg setup.
Operating Cost: Low labor requirement (1 technician), but high energy consumption due to the 5-day continuous run.
Target Market: Private collectors, artisanal perfumers, and high-end aromatherapy brands.
Recommendations for Success
For a 25kg setup, water quality is everything. Using distilled or reverse-osmosis (RO) water prevents mineral buildup in the still and ensures the oil’s scent remains "clean" and true to the wood.
For more details:
Phone: +91-9453089667




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